China factory FCL Flexible Shaft Couplings for Reducer and Motor

Product Description

SC Transmission FCL Flexible Shaft Couplings for Reducer and Motor

 

Product Description

FCL Coupling/Shaft Coupling /Pin & Bush Coupling /FCL Flexible Coupling/NBK FCL Coupling is widely used for its compacts designing, easy installation, convenient maintenance, small and light weight. 

As long as the relative displacement between shafts is kept within the specified tolerance, couplings will operate the best function and have a longer working life.

Thus it is greatly demanded in medium and minor power transmission systems driven by motors, such as speed reducers, hoists, compressors, conveyors, spinning and weaving machines and ball mills.

Product Parameters

SIZE     D D1 d1 L C n-M kg
  r/min
N.m  
FCL90 4 4000 90 35.5 11 28 3 4-M8 1.7
FCL100 10 4000 100 40 11 35.5 3 4-M10 2.3
FCL112 16 4000 112 45 13 40 3 4-M10 2.8
FCL125 25 4000 125 65 50 13 45 3 4-M12 4
FCL140 50 4000 140 71 63 13 50 3 6-M12 5.4
FCL160 110 4000 160 80 15 56 3 8-M12 8
FCL180 157 3500 180 90 15 63 3 8-M12 10.5
FCL200 245 3200 200 100 21 71 4 8-M20 16.2
FCL224 392 2850 224 112 21 80 4 8-M20 21.3
FCL250 618 2550 250 125 25 90 4 8-M24 31.6
FCL280 980 2300 280 140 34 100 4 8-M24 44
FCL315 1568 2050 315 160 41 112 4 10-M24 57.7
FCL355 2450 1800 355 180 60 125 5 8-M30 89.5
FCL400 3920 1600 400 200 60 125 5 10-M30 113
FCL450 6174 1400 450 224 65 140 5 12-M30 145
FCL560 9800 1150 560 250 85 160 5 14-M30 229
FCL630 15680 1000 630 280 95 180 5 18-M30 296

 

 

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FAQ

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reducer coupling

How to Properly Install and Secure a Reducer Coupling to Prevent Leaks

Proper installation and secure fastening of a reducer coupling are crucial to prevent leaks and ensure the integrity of the plumbing or piping system. Here are the steps to follow when installing a reducer coupling:

  1. Prepare the Pipes: Before installing the reducer coupling, ensure that the ends of both pipes are clean, smooth, and free from any debris or burrs. Use a pipe cutter or a hacksaw to achieve clean cuts.
  2. Apply Primer (For Plastic Pipes): If you are working with plastic pipes like PVC or CPVC, use a pipe primer to clean and prepare the pipe ends. The primer helps in removing dirt and contaminants while promoting proper adhesion of the solvent cement.
  3. Apply Solvent Cement (For Plastic Pipes): After priming (if required), apply a layer of solvent cement to the outside of one pipe end and the inside of the reducer coupling socket. Make sure to use the appropriate cement compatible with the pipe material.
  4. Align the Pipes: Insert one pipe end into the socket of the reducer coupling, ensuring that it is fully seated. Make sure the pipes are aligned properly, and there is no gap between the pipe end and the coupling socket.
  5. Mark the Joint: Use a marker to mark the joint between the pipe and the coupling. This will serve as a reference point for proper insertion during the final assembly.
  6. Secure the Coupling: If the reducer coupling has a slip-on design, push the coupling towards the marked joint until it is fully seated. For threaded reducer couplings, thread the coupling onto one of the pipes, ensuring a tight fit.
  7. Tighten the Fasteners: If the reducer coupling has fasteners, such as nuts and bolts, tighten them securely to create a leak-resistant seal between the coupling and the pipes. Use the appropriate tools to achieve the recommended torque.
  8. Inspect for Leaks: After installation, inspect the joint and the surrounding area for any signs of leaks. Turn on the water supply or the fluid being conveyed and check for any drips or seepage.
  9. Allow Cure Time (For Plastic Pipes): If you used solvent cement for plastic pipes, allow sufficient time for the cement to cure before subjecting the joint to pressure or stress. Follow the manufacturer’s instructions for cure time.

It is essential to follow the manufacturer’s guidelines and best practices for the specific type of reducer coupling and pipe material being used. Proper installation and secure fastening will help ensure a leak-free connection and maintain the overall integrity of the plumbing or piping system.

reducer coupling

Are There Industry Standards or Certifications for Reducer Couplings?

Yes, there are industry standards and certifications that apply to reducer couplings to ensure their quality, performance, and safety in plumbing and piping applications. These standards are established by various organizations and regulatory bodies to maintain consistency and reliability across the industry. Here are some of the common standards and certifications relevant to reducer couplings:

  • ASTM Standards: The American Society for Testing and Materials (ASTM) sets standards for various materials, including those used in reducer couplings. ASTM standards ensure the quality and performance of the materials used in the manufacturing of the couplings.
  • ASME Standards: The American Society of Mechanical Engineers (ASME) develops standards for various mechanical components, including couplings. ASME B16.9, for example, covers factory-made wrought steel buttwelding fittings, which include reducer couplings.
  • ANSI Standards: The American National Standards Institute (ANSI) develops and publishes standards that cover various aspects of coupling design, dimensions, and materials.
  • ISO Certifications: The International Organization for Standardization (ISO) provides certifications for manufacturers that adhere to internationally recognized quality management standards.
  • NSF/ANSI Certification: The NSF/ANSI certification is relevant for reducer couplings used in plumbing systems that convey drinking water. This certification ensures that the couplings comply with specific health and safety requirements for potable water applications.
  • UL Listing: The Underwriters Laboratories (UL) provide listing and classification for reducer couplings used in specific applications, such as fire protection systems, to ensure they meet safety standards.

It’s essential to verify that the reducer couplings meet the relevant standards and certifications for the intended application. Using certified and compliant couplings ensures the proper functioning and safety of plumbing and piping systems.

When purchasing reducer couplings, look for manufacturers that provide documentation regarding compliance with industry standards and certifications. This information should be readily available and can help you make informed decisions when selecting the appropriate reducer coupling for your specific plumbing or piping project.

reducer coupling

What are the Materials Commonly Used for Manufacturing Reducer Couplings?

Reducer couplings are manufactured using a variety of materials, each chosen based on its specific properties and suitability for different applications. The most commonly used materials for manufacturing reducer couplings include:

  • PVC (Polyvinyl Chloride): PVC is a widely used material for manufacturing reducer couplings in plumbing systems. It is lightweight, durable, and resistant to corrosion, making it suitable for both indoor and outdoor applications. PVC couplings are commonly used in residential and commercial plumbing installations.
  • CPVC (Chlorinated Polyvinyl Chloride): CPVC shares similar properties with PVC but has enhanced temperature and pressure resistance. This makes CPVC reducer couplings suitable for hot water and higher-pressure applications.
  • ABS (Acrylonitrile Butadiene Styrene): ABS is known for its high impact resistance and durability. ABS reducer couplings are commonly used in drain and waste systems, vent lines, and other low-pressure applications.
  • Brass: Brass reducer couplings are valued for their excellent corrosion resistance and strength. They are often used in plumbing systems where there is a need for a more robust and reliable connection.
  • Copper: Copper is known for its superior conductivity, making it suitable for applications that require electrical grounding. Copper reducer couplings are commonly used in water supply lines and heating systems.
  • Stainless Steel: Stainless steel reducer couplings offer excellent corrosion resistance and are ideal for applications that involve aggressive or harsh environments, such as chemical processing or marine applications.
  • Ductile Iron: Ductile iron is used for manufacturing heavy-duty reducer couplings designed for industrial and large-scale applications. It provides high strength and durability.

When selecting a reducer coupling material, factors such as the fluid or gas being conveyed, temperature and pressure requirements, environmental conditions, and the overall application must be taken into consideration. Additionally, compliance with industry standards and regulations is essential to ensure the reducer coupling’s reliability and safety.

China factory FCL Flexible Shaft Couplings for Reducer and Motor  China factory FCL Flexible Shaft Couplings for Reducer and Motor
editor by CX 2024-02-10